What does revitalization of machining facilities provide:
- Decreases radial clearances of spindles up to 0.04 mm
- Decreases radial runout of spindles up to 0.03 mm, face runout up to 0.02.mm
- Improves roughness of surfaces of workpieces up to Ra 0.01
- Stabilizes operation of hydraulic systems
- Reduces noise and vibration level by 20-70%
- Increases service life of machines’ assemblies and mechanisms by 1.5-2 times
Spindle assemblies, gearboxes, mechanisms of drive gears:
Spindle assemblies; gearboxes, having the combined lubrication system; mechanism of grinding wheel head and control wheel head; mechanism of cartridge head and spindle of internal grinding machines, working in an oil bath, are treated with XADO Gel-revitalizant for compressors and bearings in three stages as per rate of consumption of 3.0 ml for 1 L of operational oil for one treatment stage.
Gearboxes and feed boxes, bearing brackets of machines of milling group with autonomous lubrication system are treated with XADO Gel-revitalizant for gearboxes in 3 stages as per rate of consumption of 3.0 ml for 1 L of operational oil for one treatment stage.
Bearings of spindles of grinding wheel heads of external grinding machine, operating in oil bath are treated withXADO Gel-revitalizant for compressors and bearingsin 6 stages as per rate of consumption of 1.5 ml of gel for1 L of operational oil for one treatment stage.
Treatment of spindle assemblies of coordinate boring machines is carried out with XADO Gel-revitalizant for power steering boosters in 5 stages as per rate of consumption of 0.8 ml of gel for 1 L of operational oil for one treatment stage.
Interval of accumulated operational time between stages comprises 8-12 hours;
Full treatment cycle of assemblies makes not less than 450 hours of accumulated operational time of machine, calculated from the first treatment stage.
Screw spindles of machines
The treatment of screw spindles, lubricated by oil, is carried out with XADO Gel-revitalizant for gearboxes by adding into lubrication oil of screw pair in the amount for 9.0 ml to 1L of operational oil.
Full treatment cycle makes not less than 550 hours of accumulated operational time.
Sliding guides are treated with XADO Gel-revitalizant for compressors and bearings (industrial) by introduction of necessary amount of gel for 9.0 ml for 1 L of operational oil for the whole operational period.
Full treatment cycle of sliding guides makes not less than 700 hours of machine accumulated operational time.
Hydraulic systems of machines